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In Proton Exchange Membrane Fuel Cell (PEMFC) systems, an intercooler contributes to proper thermal management of the reactant air into the cathode. However, the structure/performance of it is not clear yet. In this paper, two case studies concerning an intercooler in a 100 kW PEMFC system are carried out. Plate-fin and tube-fin heat exchangers are analyzed as the intercooler, in terms of volume,
